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How To Install Your Floor
Now that you have made the decision
to install heart pine, you are ready to go. Some suggestions
we feel might come in handy throughout the process are included
in this section. Please click on any of the headings for useful
information on everything from site preparation to sanding
and finishing your new hardwood floor.
The subfloor: Your wood floor's foundation
Nearly all squeaks and cracks can be directly traced
to an inadequate subfloor. A sound subfloor is the crux of
a sturdy floor. A plank subfloor should be at least 6"
wide boards installed diagonally to the joists. When installing
a plywood subfloor, 3/4" exterior grade is recommended
if your finished flooring is 3/4" thick. If wood flooring
is installed over concrete, check for wetness by taping down
a square yard of plastic for 72 hours to see if condensation
forms. Once dry, you can install a joist system or just a
grid of pressure-treated lumber (screed system) over the concrete.
Align the edges with the joists for strength and stagger adjacent
rows four feet. You can even cut the plywood into 4' squares
to create a smaller area over which each panel can move. Nail
every six inches along each joist with 8D or larger nails.
You can use adhesive before nailing to further reduce movement
and possible squeaks.
If you choose to put in a sleeper (or screed) system over
a concrete slab, dry pressure treated 2x4s are preferred.
These should be 18" to 4' in length and staggered on
centers with an air gap on all overlap joints. Lay them perpendicular
to the direction of the finished flooring and secure them
with T-nails staggered side-to-side 4” to 6” apart.
Leave expansion joints of at least 1/8 inch between each
panel, section, or board of the subfloor. Research has shown
that two or three years after the floor is installed the subfloor
will measure 2-3% higher moisture content than the floor.
The subfloor has less access to heating and air conditioning
than the floor, and will expand slightly from the additional
moisture.
Use a 6' to 10' straightedge to check the subfloor for high areas,
and sand any high spot so the subfloor is as flat as possible. Next
put down 30 pound felt paper carefully butt-edged, not overlapped. The
felt reduces the chance of squeaks and helps circulation around the
floorboards.
Humidity
First of all, heart pine, like any wood, is a natural
product. It is made up of tiny cells, which take on or give
off water with moisture in the air, and will therefore shrink
or expand somewhat with changes in relative humidity. The
humidity levels inside a building will vary with heating or
air conditioning seasons. As the humidity varies the dimensions
of floorboards and any wood products will also change slightly.
Relative humidity in the dwelling should be stabilized at 40-60 percent.
Be sure the drywall and sub-floor of the house are dry prior to installation.
If the newly installed floor absorbs moisture from its surroundings
it will expand and compress, but it will not decompress to the full
dimension once the site dries.
Here's how to best preserve your wood floor and all fine wood:
- Turn the thermostat to your typical setting about three weeks before
the flooring is due to arrive with all outside doors and windows in
place. This will help to stabilize humidity levels between 40% and
60%, and establish an ambient temperature of between 50 degrees and
90 degrees Fahrenheit. It's ideal to maintain these humidity and temperature
conditions as much of the time as possible throughout the life of
the building.
- Some buildings may need a humidifier to maintain a healthy humidity
level and prevent excess shrinking of the building materials.
- Beware of leaving a house closed up with the air conditioning off
during summer months when excess humidity may get trapped inside the
house.
- Season all concrete, mortar, and plaster areas a minimum of 60
days. You can check if concrete is dry by using a few drops of phenylthalene
(available at most drugstores). Or you can use a vapor barrier test.
Tape a 3’ x 3’ piece of 6 millimeter poly-film securely
to the slab. Allow this barrier to remain secured for 72 hours, then
remove and check for moisture under the film.
- Check that crawl spaces are dry and well cross-ventilated. Even
an old house can have moisture in the slab or water under the house.
All that is required for these conditions to occur is for dirt to
be piled up around the slab for landscaping or for the ground under
the house to be lower than the ground around the house.
- Direct rainfall or excessive moisture away from the structure with
surface drainage. Good drainage is a 3" or greater slope per
every 10 feet. Build up the ground level under the house so that it
is higher than ground level around the outside of the foundation of
the foundation.
- If you do have the potential for moisture intrusion from underneath
the flooring, the treatment may be as simple as a layer of plastic
taped under the building or between the slab and subfloor. Tape the
plastic anywhere there are seams. Be sure not to pierce this vapor
barrier with nails or staples when installing the floor.
There are many, many solutions to moisture intrusion depending on the
type of construction and area of the country. For example, some of the
oldest houses in southern Florida were built without any subfloor to
provide maximum circulation for the floor. This is an extreme example
and requires the best drainage and planning. We do not recommend it,
but it serves to demonstrate the diversity of options that are available
if you investigate the natural construction techniques for your location.
Acclimation
Ideal acclimation time is two to four weeks, with
a seven to ten day minimum. Air temperature and humidity conditions
that will exist throughout the life of the structure should
be established well before the flooring arrives and left on
during the entire acclimation time.
When delivering wood flooring to the site, do not unload in the rain,
drizzle, snow, or extremely moist weather. While the wood is acclimating,
it should be stacked so that air can circulate around each board. Use
a good quality moisture meter to check your floor. Be sure the floor
and subfloor are within 2% of each other's moisture content at installation.
The moisture content should be consistent board to board and section
to section within 1-2%. If there is a variation of more than 2% in the
moisture content of the more dense boards from the lighter boards, this
is one sign that the floor may not be fully acclimated.
Moisture
Check moisture content with a high quality, accurate moisture
meter. The floor should measure 8 to 14 percent in most conditions and
the floor and subfloor should be no more than 2 percent difference at
installation. However, the moisture content of the floor should match
the relative humidity of the environment in which it will be installed.
If your indoor living areas are outside the range of 8 to 14 percent,
you may want to consider special measures: additional acclimation time,
a vapor barrier, or perhaps a humidifier or dehumidifier.
Site Preparation
All concrete, plaster and mortar projects should
be seasoned at least 60 days before delivery of flooring materials.
Always test concrete for moisture regardless of how long it
has been poured. Check basements and crawl spaces to be sure
they have good cross-ventilation. Wood floors require 1 1/2
square feet of ventilation per 100 square feet of floor. Surface
drainage should direct rainfall or excessive moisture away
from the structure. Keep sprinklers from spraying on the house
around wood floors.
Plan the Layout
Take time to plan the layout of your wood floor so that the
last few boards don't have to accommodate all of the difference
for an out-of-square room. Maintain a 3/4" gap around
the edge of the room. Never "zero-fit" the floorboards
to the room. The floor must be able to expand in all directions
without any pressure.
You can often hide any differences in dimensions around the
room gaps around the edges of the room. Or you may be able
to hide a tapered floorboard under a counter or along a wall
that is not immediately noticeable when you first walk into
the room.
Consider any special treatments such as "framing"
doorways, fireplaces, masonry, or other protrusions into the
room with wider boards and decorative effects. You can turn
decorative boards perpendicular to the floor, screw and peg
them, and join them at the corners with a 45-degree angle
instead of a butt joint.
Board Selection
Select several straight boards for the first and last few
rows. Some boards are naturally more crooked than others,
and you can pull them into place easily when working in the
middle of the room. The simplest way to get a crooked board
into place before nailing is to drive a screwdriver into the
subfloor for leverage. However, it's easier to work with a
straight board while you're pulling up near the wall.
Laying the Floor
Lay the floor perpendicular to the joists if possible. If
you decide to lay it parallel to the joists you'll need an
especially strong subfloor. Small marks at the base of the
wall help locate the joists during installation. Stagger flooring
during installation so that the end joints are at least 4"
to 6", or farther, apart in any direction.
It is not necessary to end-match heart pine. Oak is often
end-matched because the average board is only 2-4' long. A
heart pine floor usually averages 6-10' boards. There will
be some shorter pieces, but these can be mixed in or used
at the walls.
Many professionals suggest that installation begin in the
middle of the room. Flooring expands in the direction of the
tongue, so any movement as humidity levels change will be
from the center out instead of across the entire width of
the floor. Use a center spline between the two facing grooves
of the center boards. Others suggest that you install from
one wall to the other, left to right if you are right handed.
All agree that power nailers are faster and diminish the chance
of hammer marks on the floor.
Always maintain a 1/2" to 3/4" air gap around all walls or
protrusions. The floor must be allowed to expand without any pressure.
You can cover the gaps easily with base and matching shoe moulding.
Base and shoe moulding is usually nailed to the wall instead of the
floor. Leave room for a business card (a very slight air gap) to slide
on top of the floor and under the moulding. Undercut doorjambs for flooring
to slide under.
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